pop up description layer
home home
boiler Safety Tips
















Updated 4/30/2003
For the answers, mouse over the question

  1. What are the boiler operator's primary responsibilities when operating a boiler furnace?
  2. What are the three T's of good combustion?
  3. What is an alloy?
  4. How many pounds of air are required to burn a pound of coal?
  5. What is combustion efficiency?
  6. Why are steam traps tested regularly?
  7. Mention the four basic ways to test steam traps.
  8. When should you perform testing on steam traps?
  9. The formula for finding boiler horsepower (BHP) is_________
 
The Dept. of Energy, Office of Industrial Applications, publishes a Steam Tips newsletter in .pdf format covering various topics on steam generation best practices.

Click here to to view any of the Steam Tips newsletters.
You will be required to submit your name and email address.

    1. Inspect and Repair Steam Traps
    2. Insulate Steam Distribution and Condensate Return Lines
    3. Use Feedwater Economizers for Waste Heat Recover
    4. Improve your Boiler's Combustion Efficiency
    5. Consider Steam Turbine Drives for Rotating Equipment
    6. Clean Boiler Fire-side Heat Transfer Surfaces
    7. Clean Boiler Water-side Heat Transfer Surfaces
    8. Return Condensate to the Boiler
    9. Minimize Boiler Blowdown
    10. Recover Heat from Boiler Blowdown
    11. Use Vapor Recompression to Recover Low-Pressure Waste Steam
    12. Flash High-Pressure Condensate to Regenerate Low-Pressure Steam
    13. Use A Vent Compressor to Recover Flash Steam Energy
    14. Use Low-Grade Waste Steam to Power Absorption Chillers
    15. Benchmark the Fuel Cost of Steam Generation
    16. Minimize Boiler Short Cycling Losses
    17. Install Removable Insulation on Uninsulated Valves and Fittings
    18. Deaerators in Industrial Steam Systems

    Did you know that...

  • Inadequate excess air results in unburned combustibles (fuel, soot, smoke, and carbon monoxide) while too much results in heat loss due to the increased flue gas flow -thus lowering the overall boiler fuel-to-steam efficiency.
  • Minimizing your blowdown rate can substantially reduce energy losses, as temperature of the blown-down liquid is the same as that of steam generated in the boiler. Minimizing blowdown will also reduce makeup water and chemical treatment costs.
 
Industrial Interactions Inc. is a division of BEI/Industrial Interactions Inc.
8302 Professional Hill Drive   Fairfax, VA 22031
703.573.4500      FAX: 703.641.9853
info@wetrainindustry.com