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Below is a comprehensive listing of the classes we offer, at our training location in the metropolitan DC area or at your site.

  1. Advanced Plant Operations
  2. Basic Plant Operator Training
  3. Hands-on Boiler Operations and Safety
  4. Industrial HVAC & Chillers
  5. MotorMaster+ and Pumping System Assessment Tools
  6. Optimizing Steam System Performance Workshop
  7. Plant Operations Refresher & Exam
  8. Steam Systems Management & Assessment Tools

Advanced Plant Operations
2.1 Continuing Education Units
Course Overview:

This 3-day Advanced Plant Operator Training class will cover basic, intermediate and advanced power plant training. Although topics are similar to those covered in the basic course, this class goes into depth on each subject. Equations will be given for calculations, with a description of step by step procedures to follow when solving boiler problems. Understanding the calculations used in the actual design and construction of boilers will give the operator a better understanding of the principles of boiler operation. Students will learn how to conquer present boiler problems and how to prevent new ones from arising. Students will gain a thorough understanding of operational and maintenance practices. Case studies and typical boiler operation problems are discussed along with applications for improvement.

Course includes textbook, handouts, and a certificate of completion. Previous experience or background in this subject is required.

Basic Plant Operator Training
2.1 Continuing Education Units
Course Overview:

A 3-day course designed to provide plant operators with the knowledge and skills necessary to safely and efficiently operate and maintain a hot water or steam boiler plant.

A partial list of topics include:

  • Design and Construction of Boilers
  • Combustion and Fuels
  • Combustion Equipment and Heating Surfaces
  • Boiler Accessories
  • Operation and Maintenance of Steam Boilers
  • Pumps
  • Reciprocating Steam Engines
  • Steam Turbines and Auxiliaries
  • Auxiliary Steam Plant Equipment
  • Environmental Controls
  • Air Conditioning, Refrigeration and Heating
  • Electrical Equipment
Course includes textbook, handouts, manual and continuing education units (CEU's).

Hands-on Boiler Operations and Safety
2.1 Continuing Education Units
Course Overview:

This 3-day class follows content as listed in our Basic Boiler Operations program but focuses on the "how and why" to safely operate a boiler. Fundamentals are covered including types of boilers, and design and components, such as valves, tubes, fans, dampers, compressors, pumps, regulators, as well as temperature, pressure and water level controls.

Besides the fundamentals, students learn about boiler water pathways, the principles of combustion and thermodynamics and their relationship to optimal boiler performance. Boiler procedures, safety, and water chemistry are also discussed. The class then shifts gears to boiler operations.

Class topics are burner management systems, and how to properly maintain boiler water chemistry to avoid scaling, pitting, and other potential problems. Start ups and shut down sequences are discussed in detail, and students learn proper operational techniques including daily, weekly, monthly, and yearly optimal boiler maintenance practices. Combustion testing, inspection procedures, and appropriate boiler record keeping are also covered. Students learn many valuable boiler operational techniques including the best ways to achieve the highest possible efficiency rate while achieving low Nox emissions, how to reduce fuel costs, and how to properly maintain and extend the life of the boiler.

This class features hands-on experience with boiler equipment and auxiliary systems so students can apply theory learned in the classroom on the job.

Course includes text book, handouts, manual and continuing education unit (CEU's).

Industrial HVAC & Chillers
2.1 Continuing Education Units
Course Overview:

Students in this 3-day class will learn the fundamentals of air conditioning and refrigeration and expand into chillers. This reality-based class is applicable to the operation, controls, troubleshooting and maintenance of all brands of today's commercial chiller systems. Learn how to get the most out of your operational dollars and avoid costly breakdowns or equipment upsets. Students will also discuss case studies, solve typical chiller operation and maintenance problems, and discover methods to reduce costs.

Topics covered in this course include:

  • Introduction to Chillers
  • Refrigerants
  • Refrigerant Basic Cycle
  • Compressor types, controls and construction
  • Oil/safety controls
  • Chiller Operation
Decision support tools already developed by the U.S. Department of Energy will also be demonstrated and they include: Motor Master Plus, ASD Master, Air Master Plus, and the Pump Assessment Tool (PSAT). Using these software tools participants will learn how to identify and implement steam system upgrade opportunities of an operational and structural nature as they relate to a variety of motor drive, pump, and compressed air system upgrades.

General Presentation Outline includes:

  1. Electric Motor Management
  2. Repair / Replace Decision Policy
  3. Introduction to MotorMaster+ Software
  4. ASD Applications
  5. ASDMaster Software Demonstration
    • Energy Analysis
    • Non Energy Analysis
    • Economic Analysis (Net Present Value)
  6. Benefits and Problems of ASD's
  7. Pump Systems Management
    • Fluid systems
    • Pumps
    • How the PSAT software works
    • Applications of PSAT to specific examples
  8. Compressed Air Systems Management
    • How the Air Master software works
  9. General Discussion - Questions and Answers
Course includes free copies of software tools, handouts and continuing education units (CEU's).

MotorMaster+ and Pumping system Assessment Tools
0.7 Continuing Education Units
Course Overview:

One day of training covering the topic of motor systems management and how to identify and implement steam system upgrade opportunities of an operational and structural nature. Production, reliability, and efficiency benefits will be highlighted as they relate to a variety of variety of motor- drive, pump, and compressed air system upgrades. Decision support tools already developed by the Department of Energy will be demonstrated and they include: Motor Master Plus, ASD Master, Air Master Plus, and the Pump Assessment Tool (PSAT)

General Presentation Outline includes:

  1. Electric Motor Management
  2. Repair / Replace Decision Policy
  3. Introduction to MotorMaster+ Software
  4. ASD Applications
  5. ASDMaster Software Demonstration
      · Energy Analysis
      · Non Energy Analysis
      · Economic Analysis (Net Present Value)
  6. Benefits and Problems of ASD's
  7. Pump Systems Management
      · Fluid systems
      · Pumps
      · How the PSAT software works
      · Applications of PSAT to specific examples
  8. Compressed Air Systems Management
      · How the Air Master software works
  9. General Discussion - Questions and Answers

Who should attend this class: Energy managers, energy coordinators, plant and building managers, operating engineers, and reliability engineers. Attendee's are required to have hands-on experience dealing with motor and or steam systems within their plant or building facility

Course includes free copies of software tools, handouts and a certificate of completion.

Optimizing Steam System Performance Workshop
 
Course Overview:

A 1-day workshop designed for steam system managers, engineers, and consultants. Speakers will help you to identify improvement opportunities, measure and prioritize improvement projects, access resources, and use energy efficiency to achieve your goals for reliability, productivity, safety, codes compliance, and PROFITABILITY.

Bring your laptop if you want to participate in the hands-on demonstrations.

Course includes handouts, and free software tools.

Plant Operations Refresher and Exam
2.1 Continuing Education Units
Course Overview:

This 3-day class is a refresher for those studying for an exam. Prerequisite: previous classes and/or experience on the job. An official NIULPE examiner will give the exam on the last day.

Class includes continental breakfast, lunch and a manual.

Steam Systems Management & Assessment Tools
0.7 Continuing Education Units
Course Overview:

One day of training covering the topic of steam systems management and how to identify and implement steam system upgrade opportunities of an operational and structural nature. Production, reliability, and efficiency benefits will be highlighted as they relate to a variety of upgrades. Decision support tools already developed by the Department of Energy will be demonstrated and they include: The Steam Scoping Tool, Steam System Assessment Tool (SSAT), and 3 EPlus.

General presentation outline includes:

  1. Introduction to Steam Systems
  2. The Steam Scoping Tool
  3. Boilers
  4. Combustion
  5. Controls
  6. Heat Recovery
  7. Flue Gas Treatment
  8. Steam Systems
    • Steam traps w/ SSAT
    • Insulation w/ 3E Plus
  9. Water Treatment
  10. Cooling Systems
  11. Steam Systems Performance
  12. General Discussion - Questions and Answers

Who Should Attend this Class:

Energy managers, energy coordinators, plant and building managers, operating engineers, and reliability engineers. Attendee's are required to have hands on experience dealing with motor and or steam systems within their plant or building facility.

Course includes free copies of software tools, handouts and a certificate of completion.


Industrial Interactions is a division of BEI/Industrial Interactions Inc.
8302 Professional Hill Drive   Fairfax, VA 22031
703.573.4500      FAX: 703.641.9853
info@wetrainindustry.com